The sourcing of raw material that are used in the manufacturing process by manufacturers has for a long period been done in liquid form. This has and continues to happen to a huge extent because handling liquids is better. However, it is time to change because sourcing raw materials in form of powder is proving to be more beneficial than sourcing materials in liquid form. One of the advantages is that shipping costs are reduced. This is worth knowing about High efficiency powder induction.
The savings are even bigger if the raw materials are sourced in very large quantities. However, sourcing powders can be a big inconvenience if one does not have an efficient in-house system for converting the solid into liquid form. Converting powders into liquids is supposed to be a very simple process that involves pouring the solid into the liquid and then mixing them into a liquid.
In the real world, this process is not as easy as it may sound. The mixing process can be very troublesome in the production environment. The first trouble comes from the creation of dust during the mixing. There is a lot of duct that is created when powders are poured into liquids. The dust spreads in the workplace, putting workers in danger of developing respiratory problems.
The dust can also enter circuit boards of various machines, causing equipment failure. The workplace is rendered very dirty when the dust settles on various surfaces. The dust that spreads in the place of work increases the risk of explosion if the material is explosive in nature. One should also be prepared to experience a buildup of agglomerates and lumps within the interior walls of mixing equipment. In the end, the product is wasted a lot.
The lumps may end up impeding the mixing process once they grow into large sizes. This will end up costing a lot of money to remove. As such, the cost will be driven higher. Another effect of mixing powders is that tools such as knives that are used to open powder bags end up falling in the mixing equipment. This may end up contaminating the product and causing failure to the equipment.
To avoid all these negative effects, many companies invest in high efficiency systems that help in mixing powders in enclosed environment. An efficient system uses a transport and dispersing system (TDS) that inducts powders directly into the liquid without the formation of dust. Powders are transported directly from the bags they are supplied in directly into the liquid. This eliminates the use of knives and similar tools. It also eliminates the formation of lumps on the walls of the equipment.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The rest of the material is left in the bag where it can be stored for future use. This system makes the handling of harmful materials very efficient. Some harmful powders include silica, pigments, black carbon, and Diatomaceous earth among others.
The savings are even bigger if the raw materials are sourced in very large quantities. However, sourcing powders can be a big inconvenience if one does not have an efficient in-house system for converting the solid into liquid form. Converting powders into liquids is supposed to be a very simple process that involves pouring the solid into the liquid and then mixing them into a liquid.
In the real world, this process is not as easy as it may sound. The mixing process can be very troublesome in the production environment. The first trouble comes from the creation of dust during the mixing. There is a lot of duct that is created when powders are poured into liquids. The dust spreads in the workplace, putting workers in danger of developing respiratory problems.
The dust can also enter circuit boards of various machines, causing equipment failure. The workplace is rendered very dirty when the dust settles on various surfaces. The dust that spreads in the place of work increases the risk of explosion if the material is explosive in nature. One should also be prepared to experience a buildup of agglomerates and lumps within the interior walls of mixing equipment. In the end, the product is wasted a lot.
The lumps may end up impeding the mixing process once they grow into large sizes. This will end up costing a lot of money to remove. As such, the cost will be driven higher. Another effect of mixing powders is that tools such as knives that are used to open powder bags end up falling in the mixing equipment. This may end up contaminating the product and causing failure to the equipment.
To avoid all these negative effects, many companies invest in high efficiency systems that help in mixing powders in enclosed environment. An efficient system uses a transport and dispersing system (TDS) that inducts powders directly into the liquid without the formation of dust. Powders are transported directly from the bags they are supplied in directly into the liquid. This eliminates the use of knives and similar tools. It also eliminates the formation of lumps on the walls of the equipment.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The rest of the material is left in the bag where it can be stored for future use. This system makes the handling of harmful materials very efficient. Some harmful powders include silica, pigments, black carbon, and Diatomaceous earth among others.
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